Production scale and battery chemistry determine the energy use of battery production. Energy use of battery Gigafactories falls within 30–50 kW h per kW h cell. Bottom-up energy consumption studies now tend to converge with real-world data.
The greater the difference in the energy levels of the electrons in the two electrodes, the higher the voltage. Each chemical reaction pair in a battery generates a specific voltage. For instance, a zinc-carbon battery typically produces about 1.5 volts per cell, while a lithium-ion cell might produce around 3.7 volts.
Notably, LFP cells, with 37.5 kWh prod, have the highest production energy demand of all of the battery cells that were analysed. Furthermore, in LIB cell production today, the largest amount of energy is consumed by the three production steps of coating, drying and formation, with the dry rooms being the largest energy consumer.
Dai et al (2019) estimate the energy use in battery manufacturing facilities in China with an annual manufacturing capacity of around 2 GWh c to 170 MJ (47 kWh) per kWh c, of which 140 MJ is used in the form of steam and 30 MJ as electricity. Ellingsen et al (2015) studied electricity use in a manufacturing facility over 18 months.
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