While you can buy a generator baffle box, building an enclosure is possible without making much of an investment. You can use inexpensive materials to make this portable generator enclosure – you can recycle scrap wood if you have any lying around. Let’s get started! You don’t need many tools to build a DIY generator enclosure.
Here’s a quick list of materials to build this easy generator enclosure. ¾” Pressure-treated plywood. The amount depends on the generator’s size Start by measuring your generator. You want to be generous with the enclosure’s dimensions since you want to give your generator plenty of room to breathe.
1. Measure Your Generator (Add Clearance) Start by measuring the height, width, and depth of your generator. Then add at least 3 inches on all sides for airflow and maneuvering room. Don’t skip this step—tight boxes = overheating. 2. Build the Frame Use your 2×2 or 2x4s to build a simple box frame. I recommend: 3. Attach Plywood Panels
Here’s what you’ll need for a basic weather-resistant enclosure for a portable generator: Optional upgrades: sound insulation board, castor wheels for mobility, or a temperature-triggered exhaust fan Looking for premade options? Check out: Best Covers and Enclosures for Running a Generator in the Rain 1. Measure Your Generator (Add Clearance)
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